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Hairpin Motor Stator Winding: 6 Essential Processes

Hairpin Motor Stator Winding

When it comes to buzzwords in new energy vehicle technology, what comes to your mind?
800V platform? SiC power devices? Or hub motors? Among the hottest trends, the hairpin motor (flat wire motor) is certainly leading the pack. Ever since Tesla adopted this technology, discussions surrounding hairpin motors have only intensified. We’ve previously published several technical articles on hairpin motor technology—such as flat wire techniques used in NEV drive motors. Feel free to check them out if you’re interested.

Axial Flux Motor Winding Methods: What You Need to Know

Concentrated Winding vs Distributed Winding

Are you wondering why winding methods are critical in axial flux motor design? As an experienced motor designer, I’ve spent years optimizing winding structures to improve performance, reduce loss, and simplify manufacturing. In this blog, I’ll guide you through the most common and advanced winding techniques used in axial flux motors.

BLDC Motor Stator Winding: Concentrated Winding vs Distributed Winding

Concentrated Winding vs Distributed Winding

Have you ever wondered what drives the heart of drones, robot vacuums, or electric vehicles? These high-tech machines all rely on BLDC motors, and inside these motors, there’s a fascinating difference in stator winding methods—some follow the “concentrated” camp. In contrast, others belong to the “distributed” side. Don’t underestimate these winding styles—they affect everything from motor efficiency and noise to cost and performance. Behind them are countless engineers’ clever design decisions.

Axial Flux Motors Shine at the 2025 Shanghai Auto Show

2025 Shanghai Auto Show Axial Flux Motors

In recent years, many automakers have talked about applying axial flux motors in new energy vehicles. But due to manufacturing difficulties and high costs, most companies were still waiting and watching. However, at this year’s Shanghai Auto Show, several companies showcased their axial motor products. Let’s take a look together. Personally, I see great potential for axial flux motors as range extenders.

Do You Know Which Car Models Use Axial Flux Motor?

Which Car Models Use Axial Flux Motors

Many luxury car brands see the axial flux motor as the best solution for electrification. But do you know which car models are already using it? The axial flux motor is known for its high power density, compact size, and fast response. Compared to traditional radial flux motors, it has shorter magnetic paths, higher torque output, and better cooling performance.

10 Key Features of Borgwarner Stator Oil Cooling Technology

BorgWarner Stator Oil Cooling Technology

Is the drive motor underperforming because of heat? As the need for high power density and high reliability grows in new energy vehicles, motor cooling has become a major concern. You may ask: water cooling is already mature, so why are more manufacturers turning to oil cooling? What is the future of oil-cooled motors?

Amorphous Motor Core Process: Three Methods You Need to Know

Three Amorphous Motor Core Processes

Have you ever wondered how the amorphous motor core process can revolutionize electric motor efficiency? Amorphous alloys have gained significant attention in the motor industry due to their exceptional low-loss properties. Compared to traditional silicon steel, amorphous materials are thinner, harder, and more brittle after annealing, making their processing far more complex.

Top 10 Amorphous Alloy Material Manufacturers in 2025

Top 10 Amorphous Alloys Material Manufacturers

Choosing the right amorphous alloys material manufacturer is key when looking for high-performance magnetic materials. Amorphous alloys, also called metallic glass, offer excellent magnetic, electrical, and mechanical properties. They are widely used in power electronics, EVs, aerospace, and other high-tech fields. So, who are the leading players in this space? Here’s a list of the top 10 amorphous alloys material manufacturers worldwide to help you better understand the industry.

Motor Lamination Metal Stamping Technology

metal stamping

Have you ever wondered how motor laminations are stamped with high precision and efficiency? As a motor lamination designer, I have spent years working with metal stamping processes that shape the performance of electric motors. In this article, I will guide you through the key techniques used in motor lamination metal stamping, explaining why the right stamping method is crucial for reducing energy loss and improving motor efficiency.

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Lammotor

Lammotor is a motor core lamination manufacturer based in China. We are passionate about providing our customers with the highest quality of products, and we have been doing so since our founding in 2010.

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