Motor Stator Vacuum Pressure Impregnation: Why Does It Matter?

Motor Stator Vacuum Pressure Impregnation

If you're sourcing motors for demanding environments — where heat, humidity, and vibration are constant challenges — then the quality of your stator insulation isn’t just important, it’s critical. That’s why more and more customers are turning to Vacuum Pressure Impregnation (VPI). Unlike traditional dipping methods, VPI delivers deep, uniform insulation that dramatically improves reliability, extends motor life, and reduces maintenance costs. But what exactly happens during the VPI process — and why is it considered the gold standard for stator windings?

How to Reduce Core Loss in Stator Cores?

How to Reduce Core Loss in Stator Cores

Motor overheating and low efficiency—what’s the real problem? If you work in motor design or deal with motors regularly, you may have noticed that sometimes, even when the winding and control system are perfectly fine, the motor still gets hot and its efficiency doesn’t improve. The problem often lies in one critical area—excessive core loss in the stator.

4 Stacking Methods for New Energy Permanent Magnet Synchronous Motor Cores

4 Stacking Methods for New Energy Motor Cores

How does the stacking method of stator and rotor cores affect the performance of a new energy vehicle motor? As a core lamination designer with years of experience, I often encounter this question. In fact, the stacking method directly influences the efficiency, reliability, noise level, and cost of EV motors. Choosing the right method is critical—especially for high-performance permanent magnet synchronous motors (PMSM) used in electric vehicles.

Hairpin Motor Stator Winding: 6 Essential Processes

Hairpin Motor Stator Winding

When it comes to buzzwords in new energy vehicle technology, what comes to your mind? 800V platform? SiC power devices? Or hub motors? Among the hottest trends, the hairpin motor (flat wire motor) is certainly leading the pack. Ever since Tesla adopted this technology, discussions surrounding hairpin motors have only intensified. We’ve previously published several technical articles on hairpin motor technology—such as flat wire techniques used in NEV drive motors. Feel free to check them out if you're interested.

Axial Flux Motor Winding Methods: What You Need to Know

Concentrated Winding vs Distributed Winding

Are you wondering why winding methods are critical in axial flux motor design? As an experienced motor designer, I've spent years optimizing winding structures to improve performance, reduce loss, and simplify manufacturing. In this blog, I’ll guide you through the most common and advanced winding techniques used in axial flux motors.

BLDC Motor Stator Winding: Concentrated Winding vs Distributed Winding

Concentrated Winding vs Distributed Winding

Have you ever wondered what drives the heart of drones, robot vacuums, or electric vehicles? These high-tech machines all rely on BLDC motors, and inside these motors, there's a fascinating difference in stator winding methods—some follow the "concentrated" camp. In contrast, others belong to the "distributed" side. Don’t underestimate these winding styles—they affect everything from motor efficiency and noise to cost and performance. Behind them are countless engineers’ clever design decisions.

Axial Flux Motors Shine at the 2025 Shanghai Auto Show

2025 Shanghai Auto Show Axial Flux Motors

In recent years, many automakers have talked about applying axial flux motors in new energy vehicles. But due to manufacturing difficulties and high costs, most companies were still waiting and watching. However, at this year's Shanghai Auto Show, several companies showcased their axial motor products. Let’s take a look together. Personally, I see great potential for axial flux motors as range extenders.

Do You Know Which Car Models Use Axial Flux Motor?

Which Car Models Use Axial Flux Motors

Many luxury car brands see the axial flux motor as the best solution for electrification. But do you know which car models are already using it? The axial flux motor is known for its high power density, compact size, and fast response. Compared to traditional radial flux motors, it has shorter magnetic paths, higher torque output, and better cooling performance.

10 Key Features of Borgwarner Stator Oil Cooling Technology

BorgWarner Stator Oil Cooling Technology

Is the drive motor underperforming because of heat? As the need for high power density and high reliability grows in new energy vehicles, motor cooling has become a major concern. You may ask: water cooling is already mature, so why are more manufacturers turning to oil cooling? What is the future of oil-cooled motors?